New Doors for a Beautiful Home

Back in September I wrote 2 blogs (Sept 9th and the 24th ~ see below) about some custom doors for a home being built on the Redwood Coast.  Well the building is closed in now and we're building the exterior doors.  They will have 3 different designs.  Two simpler doors on the lower floor will have a nice design with a 4 lite top half.  The Great Room doors will have a bit more of a "flowing" design with arched top panels and 9 lites of Seedy Reamy insulated glass.  The grand entry will have another elegant door with arched top panels, nine lites, a dentil shelf, and beveled glue chip glass.  The entry will also have two sidelights and an arched transom with a strained glass Coastal scene by Zoleta Lee Designs.  Below are some progress pictures of the house.  Work on it has been stopped for the winter but work has been ongoing with the doors.  More to come soon!

 

 

 

 

Walking around the property, looking at all the preparations, walking through the rough framed home, and imagining just where the doors will hang for decades to come........ pretty cool.  Years of planning, earth moving, layout, milling logs, drying that lumber, and starting construction shows the love and care that is going into this gentleman's future dream home.

The garage and generator buildings are used to store building materials.  All of the site-sawn lumber was graded on site and air dried in a custom drying shed, pre-sealed and oiled on site, then stored under reflective tarps until it time to be used on the home.

Click on Any Image to Enlarge

The home will over look the meadow below, a forest to the East, and the Pacific Ocean is less then a mile to the West.  On a clear day the blue Pacific gleams on the horizon, inviting the viewer to hours of staring into the “future” with an afternoon of peaceful thoughts.

Months ago the owner started sorting out different designs for his doors.  Taking what he already had on the structures he had on his property, he added little details and varied designs.  I think I drew 3 or 4 different designs for the lower doors and his Great Room doors.  We changed some of the sizes, due to framing changes, and settled on the final designs.  Custom really means custom.

The owner has decide on Ribbon Grain VG Mahogany with figured Old Growth Redwood panels.  Some of the glass will be clear and some will be a textured art glass, called Seedy Reamy.  All of the glass will be tempered and insulated.


For more unique custom doors please visit our Website.

 

Your Dutch Door ....... why not !

The Dutch Door (a pair of half doors) was common in the Netherlands in the seventeenth century and appears in Dutch paintings of the period. They were also commonly found in the Dutch cultural areas of New York and New Jersey before the American Revolution.  The initial purpose of this door was to keep animals out of farmhouses, or keep children inside, while allowing light and air to filter through the open top. They were also an intregal part of trains, for the conductors and passengers safety

Woman at a Dutch Door, 1645,

 by Samuel van Hoogstraten

Woman at a Mendocino Dutch Door

CLICK ON ANY IMAGE TO ENLARGE

The Dutch Door offers a certain freedom to a room or home.  It lets the outside in and keeps the outside out.  Most Dutch Doors open inward and are almost a secure as a single door if they are connected together mechanicaly.  My clients love the beauty of wood and the beauty of their surroundings.  I believe they want to bring the environs into their home, kitchen, or studio, as much as possible.

Here is a view from the inside
what a nice view

Here is a close-up of the styles of hardware
 we used.  Both halves lock with keys.

The "excitement" at Mendocino Doors is that the client gets to design his or her Dutch Door.  Some folk wish to have multi-light panes or single lite arched-top.  It is your door and you get to help me design it.  You can design simple panels, art glass, or even a dentil shelf. The Dentil Shelf is attached to the Dentil Posts with stainless steel screws and covered with rosewood pins.  How would you want your Dutch Door?

The Dentil Shelf

The panels are Curly and
Burl Redwood

The "half-lap" joint has
weatherstripping

                      















Soooooo ..........if you might ever want a Dutch Door, just give me a call or drop me a note and we'll design your door together, and you can make your dreams come true.

Here is a Dutch Door we
just finished

You can go to MendocinoDoors.com and go to The Magnolia Hill Dutch Door to see some more pictures of the construction and completion of this beautiful door.

Thanks for taking your time to listen to me ramble !
                                              

Phew!! .......... what a day in the shop.

I sat back, at the end of the day on Friday, and gazed at the organized chaos that was spread out from floor to rafter and covered the benches with pieces of upcoming projects.  The shop looks like a disaster, but it is all methodically thrown together (or apart).

For instance, along side my table saw/bench, as you walk in there is an 8 ft template of a transom we’ll be making soon

This will fit into an arched jamb that is above a grand entry with two sidelights.

We cleared the center bench to lay down a door (for wrapping) that will be picked up on Sunday. by a client who will travel across the state to view his new entry door

When a client takes the trouble to come to our little corner of the world I like to turn on some spotlights and unveil their door ........ it’s very rewarding to watch their reaction to seeing and touching their new door in person.

While I was waiting for some thick veneers to be sanded for a round top door jamb (coming up), I made a template for my wife make her next stained glass window.  It will have an arched top and have a Coastal Cypress scene.

By making an accurate template she is able to take her finished piece and have it set into insulated glass

Yesterday morning I finished laying out and mortising for two garden gates and they were glued up in the afternoon, and put to rest (glue cure) for at least 3 days. 

A gentleman wrote me and asked for an estimate on a similar gate design ........... so I decided to make a “couple” gates to be able to give a “real and factual” estimate.  I’ll keep you posted.

After resawing and gluing 6 pieces, we placed them in a form where they will stay for 3 days.  These pieces will make the top of the door jamb for an upcoming arched top door for a gentleman outside Chicago.

The best method (I believe) to make an arched top door is to make the jamb, in which it will fit, first and then use that as a template for the top of the future door.

Along the same forethought, I have built a round top Redwood door, making the jamb first, so I now have to make an arched stop for the top of the jamb

The 2-3/4” wide stop, mirrors the arched stop.  It even has a built-in-groove that will receive the weather stripping.

Oh yes .......... since we make arched top gates I realized that we needed arched stops for the top stops of the gates

All of my arched stops are multiple thin boards  that are laminated together in a proper thickness to match the other stops to be used in these beautiful gates.

Then there was 3 different projects (to come soon) which will require 2 layers of marine plywood to be laminated together.

These pieces full of clamps help add to the “organized chaos” as I gazed about the room.

But wait, there’s more !! ............... between my two main benches is this monolith of a solid (appearing) Redwood Plank door, on its edge with these funny clamps, pressured to plywood strips, which will have been clamped at this juncture for 5 days.

These clamped plywood strips are applying constant  pressure on two stainless steel 3” wide strips.  The stainless strips will have the 18” pulls (picture above) at handle height.  Please come back to see the finished entry door.

Last but not least, we have a very simple, yet elegant, quarter sawn White Oak door that will grace a restored miners cabin in the hills above Death Valley, California

above are the Quartersawn White Oak panels in the vacuum press. The fact is ........ I have so much in clamps, I thought I’d share the “chaos” with you.

Please visit our Current Projects Page to see some of what we are working on, and all of the craftsmanship that goes into each door.

Also, please visit Our Door Gallery to see a variety of uniquely crafted custom doors.

I wanted to share some photos

While I'm waiting to show you more progress on my house full of doors, I thought I'd share some interesting wood related photos.
    I was walking on the back of my land and noticed the Redwoods needles, from 2 springs ago, was starting to turn brown as it does each fall.  As the winter winds come,  these clumps of Redwood needles blow out of the trees and blanket the earth with a golden brown layer of retired branched needles.  The Pomo Indians say that each winter the Redwoods cry and they call these dead branchs of needles, Redwood Sorrow.

 

Instead of snow, our Coastal forest is blanketed with the Redwood "Sorrow" that returns to the earth to become mulch and nurture our beautiful Redwood forest.

  

Speaking of Redwood, our cousins to the West continent grow a third variety of Sequoia.  It is called The Dawn Redwood.  Wikipedia states "Although the least tall of the redwoods, it grows to at least 200 feet  in height. Local villagers refer to the original tree from which most others derive as Shui-sa, or "water fir", which is part of a local shrine."

   About 20 years ago I planted a dawn Redwood on the edge of our garden and today it is about 35ft tall.  Every fall it looses all of its' needles.  

All of the needles will yellow then fall off and it looks like the tree has come to a fatal end until spring comes and life and foliage returns to this nobel tree.

  We have a western Maple that grows along the Pacific range.  Its' latin name is Acer Macrophillum, Pacific Maple, or Big Leaf Maple.  And this is why.........

These leaves turn yellow, not red or orange, and then turn into this tan shell of a leaf before they return back to compost and nurture the earth.


Another cool picture that I would like to share, is a very thin slice of old growth Redwood.  I cut it off the end of a board and noticed it was so thin you could see light through it......... so I took it outside and shot a picture of this slice held up to the afternoon sun in the Redwood forest.

A simple detail you should know ......... this end cut is 5-1/2" wide by about 1-3/4" tall.  Each line you see, indicates 1 full year of growth.  Part of this trees life grew in such a dark primeval forest, that it took 45 years to grow one inch in diameter.  Imagine these magnificent trees grow up to 20 feet in diameter, and have been on this earth since before the time of Christ.


So, one day my friend Sunray was sawing a 6ft cant (block) of curly Redwood into thick veneers for beautiful panels in our doors. Well it was so heavy that he decided to saw it in half to make it easier to re-saw the thick veneers.  And believe it or not (you really should) when he sawed this 6ft by 8 inch square cant of Redwood in half, he found this......

Yup ......... that is a bullet.  But look carefully that is a bullet that was shot into a young tree, maybe over 100 years ago.  There is no damaged wood behind the bullet and this piece of Redwood was over 120 years old before the tree was logged 40 to 50 years ago, and left on the forest floor for us to find and saw into beautiful veneer, like this

But I saved the the block with the bullet to tell its' story.  If your ever in the neighborhood ask to hold it and have a look for your self.  Can't wait to make "The Bullet Wood Door" for some nice (peaceful) folks!

I've shown this picture before, but take another look.  Here is a picture of the end of a board that was milled for me by a local sawyer.

 

This tree was originally fallen, by a man with an ax.  How very cool.  I'll bet he would be proud that we utilized his hard work and efforts to create a beautiful door to grace a home of a wonderful family.

Then, I'll end with this

This is a picture of some hand split curly Redwood and the cut end of a Buckeye Burl.  Not much more to say other then I love Natures paint brush.

Please visit Our Website to see more of this beautiful wood.